Swirl Flaps

Type:
Postage & Handling:
Quantity:
International Buyers, in order to avoid delays, please choose the correct postage.

Price: £4.10+VAT
- Blanking plate suitable for vehicles
    2001-2004 (approx).
- Fits BMW common rail diesel engines    (M47/57TU)
- M47TU requires 4X M57TU requires 6X.
- Lifetime warranty on parts, excluding O-rings. Proof of purchase will be required.
- Next day delivery if ordered before 1:00pm.
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Vehicles produced during 2003/2004 onwards can have either size of swirl flap fitted; customers are advised to remove the inlet manifold to clearly identify which size swirl flap is fitted before placing any order(s) for blanking plates. Please call the office if you are in any doubt: 01245 496739.

Pair of Swirl flaps replacement blanking plates

PMW Ltd’s own design aluminum blanking plates

Worried by the stories about diesel swirl flaps? Here’s what you need to know.

We are all used to cherishing the notion of a perfect design from German car manufacturers. German car makers set the standard that others simply aspire to. Yet it comes as a surprise that the car giant BMW could get an engine design wrong? The BMW diesel engines produced between 2000 and 2008 all have a particular design problem with inlet manifold butterfly flaps (commonly known as swirl flaps). Swirl flaps are used inside the inlet manifold of the BMW M47TU & M57TU diesel engines to vary the length of inlet manifold tract subject to load and anticipated demand. This allows optimum performance to be delivered (on a dynamometer!)

Damage on the BMW's Diesel engine piston

Damage done to the piston, valves and cylinder head by ingestion of a swirl flap

Back in 2000, BMW/Pierburg made a decision to manufacture those diesel engine swirl flaps from steel. BMW swirl flaps will commonly fail in such a way that they either: drop an affixing screw and or the upper section of spindle. If this does not stop the engine the remaining swirl flap falling completely in will! The outcome of such failure is not pretty in the slightest. Diesel engine’s piston cycles at least at 60 revs per minute, so an ingested metal piece fallen off the butterfly flap will be slammed by the moving internal components. Most often one or more piston ends up being severely damaged along with several valves, an injector and the cylinder head, with possible collateral damage spreading to the turbo as well?

Replacing BMW diesel engine Butterfly / Swirl Flaps

Replacing the butterfly / swirl flaps with aluminum blanking plates

Later; around 2004>, BMW addressed this fault; the swirl flap supporting spindle was increased in size along with the affixing screw diameter (we have seen vehicles registered up to 2007 with early type 22mm swirl flaps fitted). Despite the increased spindle diameter, we have seen and had numerous reports from customers all over the country of modified type swirl flap failure!

Luckily this problem is easy to correct by simply removing the swirl flaps. That will mean that both inlet manifold tracts are constantly open. The result: no perceived difference in performance or fuel consumption and cleaner running due to the elimination of ‘dead spots’ in the inlet tract. Once swirl flaps are removed voids of 22mm or 32mm are left in the manifold. These voids need to be sealed; that is where PMW Ltd. comes in; blanking plates CNC machined from super strong aircraft grade aluminum, fitted with new automotive grade ‘o’ rings. This is the only professional fix for this problem. If you are keen to do more research, there is a good swirl flaps thread in the BMWland forum.

Replacing swirl flaps is a fairly easy DIY job for a competent person with a reasonable selection of hand tools. Please find full instructions about fitting blanking plates in this article here. If you are not technically minded (or cannot be bothered) you can bring your car into PMW Ltd, Chelmsford, Essex where we would be more than happy to carry out a pre-fitment diagnostic check and modification. Please call the office to arrange a mutually convenient appointment: 01245 496739/349367.

Find out more (PDF 5.5 MB)

New Blanking Plates and old Butterfly Flaps

A new aluminum blanking plate comparison with old plastic butterfly / swirl flaps

The best solution is simply to eliminate the problem by removing the flaps completely and replace them with blanking plates.

October 11, 2010
2:13 pm
Ron & Bunty Young

I would like to thank you for the refreshing experience I have had on this first dealing with your company. It is unusual to have good service, professionalism, honesty and accurate information from businesses these days, for some strange reason, and it’s worthy of note when one experiences such good values. I also now have peace of mind in that the potential hazards of swirl-flaps degenerating or mal-functioning will not occur on my car.

October 19, 2010
12:04 pm
Chris East

I have read your article regarding the potential damage resulting from swirl flaps on the M57. I have two vehicles which are potentially affected:

2004 730d - serial no DL66493
2001 330d - serial no AH63968

Could you please give me a costing to supply and fit the blanking plates on each of these vehicles?

Also, with the 730d, I am currently noticing a laboured start-up process, resembling a weak battery, despite the battery being fully charged. The start process has deteriorated to the point where the engine sometimes fails to start on the initial burst, but fires at the second go. I also believe there may be more smoke than normal upon start-up (although the colder mornings may be contributing to this). The vehicle is fully serviced and very low mileage (45,300). I know you cannot diagnose without seeing the vehicle, but does the above description provide any clues?

With kind regards, Chris East, Basildon

October 27, 2010
7:05 pm
G PRO GARAGE

Hello,

We would need these parts for a BMW 530d E60 2003 218ps.
n°WBANC71070B138477
What size must we choose?

Thank you

October 31, 2010
2:07 pm
Gerry Macauley

Hello,
I’m in Ireland and I recently purchased a 2003 E39 530D M Sport. This car was originally a UK car, and made its way to Ireland a few years ago. I’ve been reading all over the web regarding the swirl flaps, and yours is the first site I’ve seen that actually offers a product and some instructions.
I’m still unsure whether I have the flaps in my engine or not, and I’m working overseas at present so can’t take a look. Is mine one of the affected models? The job looks easy to do, and I’d certainly like to order from you, I can arrange to have the car checked at home for the presence of the flapsor not, and maybe it would make a nice Christmas New Year project (that;s when I get home). Obviously I’d need to know first if mine was one of the range affected, and secondly have it looked at maybe somebody’s been in there already.
Looking forward to your reply, Very best regards,
Gerry Macauley.
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Hi Gerry,

Thanks for your enquiry.
Your vehicle will be effected and I would advise that you remove the flaps sooner rather than later!
Please give us a call to arrange delivery etc. 01245 496739
Best Regards
PMW Ltd

November 1, 2010
5:32 pm
Mister LAKRAA

Hi,

I’m the owner of a BMW 320d E90 (03/2005, new shape of 3 series).
I’m wondering if my car could be damaged by the problem of broken swirl flaps. If so, is there a kit available to protect my engine?

Thanks in advance for your answer.
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Hi,

Your vehicle is effected by the swirl flap problem.
We can supply a kit for your vehicle. Please either call the office for variants and pricing or supply your address so as we may cost up delivery etc. 01245 496739
Best Regards
PMW Ltd

Best Regards from France ;)
Mr. LAKRAA

November 25, 2010
1:23 pm
George Smyth

Hi Peter, I have recently bought a 320d ( registered 03/08) and after reading various articles abou the swirl flap problem I was prompted to write to you for your advice. As this is a relatively inexpensive modification, cheaper than a new engine anyway, is it advisable to replace my flaps with the blanks, also can you let me have the details of how this is done on my car. Can you also let me know
A. the cost of the parts including a new set of manifold gaskets
B. the cost of your company doing the modification.

Best regards

George Smyth
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Hi George,

Thanks for your inquiry.
If your car is 2008 model it should already have the swirl flaps removed from the manifold?
Please contact the office so as we may advise you further. 01245 496739
Best Regards
PMW Ltd

November 28, 2010
11:22 pm
stephen considine

hi i m worried about my bmw 530d auto 2926cc 191bhp m57d30 engine would i have swirl flap if so do i need to replace it has 130,000 miles on the clock.
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Hi Stephen,

If you have swirl flaps fitted, I would strongly advise you to remove them ASAP.
Best Regards
PMW Ltd

November 28, 2010
11:33 pm
stephen considine

sorry i give u engine code ca99267 the last 7 digit

November 29, 2010
4:37 pm
dave

Hello,

I’m driving a 2006 BMW E90 320d 163hp. I know i also have swirl-flaps in my engine but i don’t know the size of them. Can you help me plz?

kind regards from Belgium
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Hi Dave,

Unfortunately there is no way I can be 100% sure of the size of your swirl flaps. I would generally suggest that we sell/supply you both sets and you simply return the ones you don’t use for a refund.
Best Regards
PMW Ltd

December 2, 2010
10:06 pm
Dean Haynes

Evening all,
Running a 533D Touring Auto.
Vin:- WBADP82090BY85017
Engine:- 23655532
Mileage 68K

Is my vehicle a canidate for the swirl flap conversion?
Should I be executing ASAP?

If so please can you quote for delivery of the relevant kit/parts to WS12 4SN.

tHANKS
dEAN hAYNES

December 4, 2010
5:46 pm
Annie

Hello,

I’m from France and my BMW 530d E60 (2004) recently had problems with its original plastic swirl flaps.

I would like to replace it with an other plastic swirl flap to be able to sell it to a professional (we have to avoid modifications on the vehicle) :(

Do you sell by any chance old plastic swirl flaps?

Thank you in advance for your answer.

Annie
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Hi Annie,

Thanks for your question…….. We don’t supply in plastic due to the potential for failure.
We can depend on the strength and integrity of billet aluminuim, hence it’s useage.
Best Regards
PMW Ltd

December 14, 2010
12:41 pm
petermw

Hi Annie,

Thanks for your question…….. We don’t supply in plastic due to the potential for failure.

We can depend on the strength and integrity of billet aluminuim, hence it’s useage.

Best Regards
PMW Ltd

December 14, 2010
12:43 pm
petermw

Hi Dean,
Thanks for your enquiry.
Your vehicle (assuming it is a 535d?) is candidate for the swirl flap failure.

I would recommend removing them asap.
Please contact the office for postage/pricing options. 01245 496739

Best Regards
PMW Ltd

December 14, 2010
10:16 pm
Ray

Hi there,

I am interested in purchasing the Swirl Flap blanks from yourselves. I am a little confused as to whether me car is affected by this problem. Can you please advise if it is and whether I would need the smaller or larger blanks?
My car is a 2002 E39 530d Sport Auto Chasis: CA98841

Any help would be much appreciated.
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Hi Ray,
Thanks for your enquiry.
Your car is most certainly affected by this problem!
I would guess that it will more than likely have the smaller 22mm size fitted.
Please contact the office to arrange payment/despatch etc. Alternatively you may use the pay pal method on the site.
Best Regards
PMW Ltd

December 17, 2010
10:44 am
dunas yann

bonjour,j’ai une 330d de janvier 2002 ,je suis concerné par se probleme ou pas. merci par avance de votre réponse.
Salut, Votre véhicule est effectué et exigera la modification de rabat de tourbillon. Je devinerais que le véhicule est ajusté avec 22 mm les rabats de tourbillon de taille ? Les meilleurs Egards PMW

December 21, 2010
11:36 pm
Gerry Macauley

Further to my earlier enquiry, here’s an update.
Swirl Flap blanking plates ordered, received, and installed. Car running perfectly, and passed it’s NCT (Ireland’s MOT) today.
Thank you for excellent information and service. Very pleased with the results.

December 27, 2010
10:23 am
A.Bouw

Hello,
I have a question.
I would like new blanking plates and old butterfly flaps.
Where in Holland can I get them?
I hope that you can answer me.
Thanks and goodby
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Hi,
Thanks for your enquiry.
Fitting blanking plates with old butterfly flaps is impossible…… Blanking plates take the place of the swirl flap assembly.
We regularly send blanking plate orders out to Holland. Please either contact the office via email or phone to arrange. Alternatively, place an order via our webiste using pay pal.

Best Regards
PMW

December 27, 2010
7:51 pm
christophe chantelat

bonjour , je vous ai commendé des bouchon pour un 330 d de 03/2005 et je les ai toujours pas recu ? rassurez moi svp

Bonjour, Malheureusement votre ordre de plaque de blanking a été envoyé par le Courrier Royal à Canada dans l’erreur (pas le nôtre !). S’il vous plaît accepter mes excuses pour ce dérangement. Nous avons une autre série de plaques de blanking prêtes à vous envoyer. Les meilleurs Egards PMW

December 30, 2010
11:13 am
grosbois

Hello,
We would need these parts for a BMW 525d 177 CH E60 03/2006 ? is it necessary on this model ?
n°WBANJ51040B414074
What size must we choose?
Thank you
From France
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Hi,
Your vehicle is more than likely effected by this issue. I would suggest buying both sizes from us and simply returning those that you do not require for a refund. Unfortunately it is impossible for us to determine which size your vehicle has from the chassis number.

Best Regards
PMW

January 4, 2011
9:28 pm
grasland

Bonjour
je souhaiterai mettre ces bouchons sur ma 330 cd de mai 2003(fin de numero de serie PJ84413°je ne connai pas le diametre a commander en sachant que mon admission a été changée l’été dernier avec les clapets renforcés.
*Merci de me repondre

Salut,
Si votre collecteur d’admission a été remplacé, je dirais que vous devez les 32mm plus obturateurs? Bien que je ne peux pas être sûr. Vous seriez mieux avisé de retirer le collecteur et mesurer le diamètre du corps volet de turbulence.
Sinon, nous pouvons fournir à la fois les tailles et de tout simplement vous rembourser pour le non utilisés ensemble que vous nous le retourner.
Hope this helps?

Cordialement
PMW

January 6, 2011
1:27 pm
Steve Poskitt

Hi

Have just become owner of 320d ES on 04 plate. Not keen on removal of inlet manifold to discover which swirl plate blanks I need, is it possible to order both sets and return unused ones for refund.

Thanks

Hi Steve,
We are more than happy to supply both types and accept the un-used set back for refund.

Best Regards
PMW

January 6, 2011
5:01 pm
david

Hi ! I would like to know which model of aluminum blanking plat it is necessary that I take for my vehicle BMW 330D truck 204cv year 09/2004. Because on your site web i see 2 model. Thank you.

Hi, David,

Unfortunately it is impossible for me to know which type of blanking plate you require.
You can either remove the manifold and identify which size you require or we can send you out both types and refund you for the un-used set you return to us.

Best Regards
PMW

January 9, 2011
10:34 pm
John Doyle

Hi,
I have a 2000 E39 530D and an OCT 2007 520D both manual.
Can you tell me if I need to remove flaps on either or both and if so will you know which size to send me or will I have to remove them first.The 520 is a UK car and is for sale so I dont want to take any chances.
I have PayPal account.
Regards

John

Hi John,
Thanks for your enquiry.
Both vehicles are potentially at risk.
I would suggest removal of the inlet manifolds on both to inspect. If you are familiar with the product it is possible to check without removal.
Alternatively, we could send out both sizes and they will more than likely do both cars.
We will of course accept any un-used plates back for refund.
Please call the office if in any doubt 01245 496739.

Best Regards
PMW

January 10, 2011
2:14 pm
Steve Moran

Hello,Is my Nov 2006 (56 Reg) 120d affected by this problem,and what is the most likely size I will require?

Hi Steve,

Your vehicle is certainly affected……. Could be either size?
We can supply both sizes and simply refund you for the un-used set once returned to us.

Best Regards
PMW

March 2, 2011
5:00 am
530d info needed please - RMS

[...] Originally Posted by FAKER are these not the one that have a butterfly or valve of some description in the inlet somewhere, that can become dislodged and destroy the engine? Your right, they need removed and blanking plates fitted. Not a big job, but important. If one comes apart say goodbye to the engine. Essex`s Leading BMW and Mercedes Specialist | PMW Ltd [...]

……… TRUE!

March 4, 2011
11:16 pm
harry chambers

Hi,
I have an 04 E61 which has recently been fitted with a new engine ordered from bmw(fitting was carried out by Bmw specialist garage)My question is would a new engine include a new inlet manifold,if so would I need to purchase your blanking plates? Thanks for your time,regards Harry

Hi Harry,
As previously mentioned……….

BMW do not supply engines fully assembled with ancillaries….. I would therefore suggest that the manifold was not changed (unless engine failed as a direct result of swirl flap ingestion).
Please remove your inlet manifold and determine the state/condition of your manifold/flaps.

Best Regards
PMW

March 4, 2011
11:42 pm
Daniel

Hi there,
I would need these parts for a BMW 525d,E60 (04,2005) 177ps
WBANC520X0B587154…..2497CC/NC52
What size swirl flaps (aluminum) go to my engine…..?

Thanks

Hi Daniel,
It is impossible to determine which size you will need.
Please purchase both sizes and simply return the unused set to us for a refund.
Best Regards
PMW

March 8, 2011
11:51 am
Laurent

Bonjour je possede une bmw 320 cd de mai 2004. je voudrais savoir qu’elle diametre dois-je commander? merci

March 9, 2011
3:35 pm
LUC DEMMER

BONJOUR
J AI LU LE FORUM ET J AI UNE FUITE D HUILE SUR LE COLLECTEUR ET JE VOUDRAIS SAVOIR SI VOS OBTURATEURS IRAIENT SUR UNE 530D E 60 DE 2005
MERCI POUR VOTRE REPONSE
CAR SI OK JE COMMANDE UN JEU POUR MA VOITURE
CDLT LUC

Salut Luc,
Nos obturateurs sont appropriés pour l’année 2005 de E60.
Vous aurez besoin de vérifier la taille (22/32mm) ou d’acheter les deux types de rendre le travail facile / simple.
S’il vous plaît commander via le site.
Cordialement
PMW

March 17, 2011
2:57 pm
vincent

bonjour
j ai une bmw td 150cv compact bv 6 du (04.2004) E46
ma voiture est t elle concerné par cette avarie
CORDIALEMENT

March 20, 2011
2:18 pm
steven worth

Hi, I have just bought a 2003 320d Touring Automatic registered in March. I can see it currently has swirl flaps. The car has done 70k miles with a full bmw service history. I must admit I am devestated to find I’ve made a mistake in buying this car- horror stories of swirl flaps- Turbo failuresetc. I sold a lovely Scorpio ultima with 137k on the clock ,running like new, and I’m afraid I didn’t do my research- I assumed this car would run the same - no problem. Anyway, I am going to do these flaps, Just read this on the net- is it true please?

“Only automatic cars have swirl flaps, they are there to stabilize the engine when the auto gearbox is in drive and you have your foot on the brake.”

Will this have an affect on the drivability of my auto please?.

This will be my one and only BMW!
Steve

Hi Steve,
Sadly, the statement you have read and subsequently posted is not true. Both manual and automatic vehicles ARE affected.
Driveability will not be compromised.

Best Regards
PMW

March 27, 2011
9:03 pm
Jose

hello, After reading ,i need to know if my X5 E53 3 D 12/2003 phase 2 can be affected by this defect.
Best regards
Jose

Hi,
It is unlikely? Please check for flap fitment on the underside of the manifold.

Regards
PMW

April 2, 2011
8:41 am
Peter

Hi. I am from Denmark.

I just bought a BMW 320 from October 2005, a E90 model.

Is my car effected by this swirl flap problem? If yes, i should buy the 2004 onwards correct?

The DIY fix is a easy job? - I am normally pretty good at DIY stuff.

Thanks alot!

April 12, 2011
2:08 am
michael

salut ,
je suis de france , je viens d acquerir une 320 d de 2002 moteur changer en 2006 , je doit etre aussi concerne par se probleme ?
si je commande en combien de temps on recoit les piece ?
merci pour une reponse
cordialement.

May 13, 2011
3:45 am
Steve Barker

Hi PMW, I have a E46, 320D M Sport 53 plate manufactured in Jan 2004.
Can you advise if this vehicle is in the “at risk” category?
I was led to believe in 2004 models this is issue was rectified?
I hope you can advise.
Thanks in advance
Steve

Hi Steve,

Your vehicle is in the ‘at risk’ category.
We would advise you to remove and blank off.
Please call the office to discuss: 01245 496739
Best Regards
PMW

May 16, 2011
5:03 pm
Darren Hawley

Hi..

I’ve just bought a 320d Sport 2003 Manual and im picking it up on monday. I’ve only just become aware of the ’swirl flaps’ problem. does this apply to me as i’ve also read this problem only applys to Automatics..? Is this true..!?

Hope you can help.
thanks
Daz

Hi Darren,

Sadly the problem is not restricted to Automatic variants.
Please check your vehicle and get them removed!

Best Regards
PMW

May 17, 2011
2:46 am
steve

Hi PMW, I have a 2004 53 plate e46 320d M Sport.
Can you advise if swirlflaps is an issue for this model please?
Many thanks in advance
Steve

Hi Steve,
Swirlflaps are indeed an issue for your vehicle/this model.

Best Regards
PMW

May 25, 2011
8:04 pm
gordon griffiths

hi got an 03 e46 330d se 90000 mls which size blanks will i need and could you give a quote for fitting or instructions for fitting. regards.
Hi Gordon,
Pleae call the office for a quote and/or fitting instructions.

Best Regards
PMW

June 13, 2011
11:36 am
kevin gorman

lookin for swirl flap blanks for 2006 535d just want a price and i was wonderin do ye have a diveristy unit for a 535d also

Hi Kevin,
Thanks for your enquiry.
The blanking plates are £64.80inc + post.
We do have a diversity unit here on site that we use for diagnostic purposes only.

Hope this helps.
Best Regards
PMW Ltd

June 13, 2011
11:39 pm
alan prestbury

Hi, Can you tell me if my Jan 2006 X3 2.0D can suffer from this problem. Also, the car suffers from an intermittent flat spot, usually after decelerating, could this be sticking swirl flaps?

Hi Alan,

Your vehicle will indeed suffer from the issue/problem.

I would be very surprised if the flat spot fault has anything to do with a sticking swirl flap, this we have never seen.

Best Regards
PMW Ltd

June 13, 2011
11:46 pm
harrison

i have a 320d e46 2001 model could it be affected by this swirl flaps.can i get them here in south africa

Hi Harrison,

Your vehicle could certainly be affected by the swirl flap issue.
We would be happy to quote and send a set out to you in outh Africa

Best Regards
PMW

June 15, 2011
9:59 am
Anthony Irwin

Hi PMW
I have a march 2005 320d sport does this have the modified manifold or do I need the blanks? Also I have read in various forums that blanking these off affects the initial torque of the engine when driving off and smoothness of tick over. Also will this mod affect economy or cat.
Lots of questions eh..look forward to your reply.
Regards

Anthony.

Hi Anthony,
You will need a set of blanking plates (even if it has the modified manifold IMO).

There are individuals out there that claim all manner of issues following swirl flap removal.
Sadly these claims are unfounded and in most cases are made by those that have either bought a car with an underlying problem, failed to carry out any form of fault code read prior (detailing any current fault(s) and/or caused a problem/fault while carrying out the modification which has gone un-noticed due to lack of diagnostic tooling/ability. The easiest route therefore: blame the swirl flap modification!

We have carried out an enormous number of modifications on site and sold kits worldwide, seldom seeing or hearing of any problems, certainly none directly related to the blanks fitted. Let’s not forget that the majority of vehicles being modified have seen a few different owners and covered relatively high mileage’s with sometimes very limited or no service/maintenance history.

If the vehicle in question is in good mechanical and electronic order; the modification will have no detrimental effect on the running and performance/economy.
Our test cars have been running without fault for the best part of three years. My own 320d returns between 5 - 600 miles typically on a tank full, enjoys a smooth idle characteristic and runs very clean despite an output nearing 200bhp (never had an issue with any emissions test). The car in question has had an Eco Tune bespoke ‘Maxi tune’ courtesy of Stan @ Eco Tune Scotland.

Above all, removal gives peace of mind.

Hope this helps.

Best Regards
Peter

June 16, 2011
4:48 pm
Anthony Irwin

Thanks Peter, I have just purchased the larger swirl flaps for my 2005 320d from you, fitting them at the weekend, many thanks for your advice. Anthony

June 24, 2011
11:56 am
Nick Lloyd

Just removed manifold to replace an injector following progressively worse rough running. To my horror, swirl flap #5 was dangling by a thread. (Un)fortunately, one retaining screw has been ingested. Could have been worse. No externally discernable damage or burning oil, though turbo’s been a bit too quiet for comfort for some time. Injector replaced, swirl flap blanking plates fitted, car runs a treat. I was about to purchase a new manifold having been advised that the problem has been cured by BMW. On inspection, it’s exactly the same design as the old one - hence plumping for the blanks, and saving myself £350 to boot. Have yet to have the emissions measured at MOT but no visible or smellable signs of any difference. To those in doubt, I’d recommend getting on with fitting these ASAP. Car info: E46 330d auto 204bhp Jan ‘04, 153k, 22mm swirl flap. HTH/ Nick.

July 16, 2011
1:21 pm
Richard Lawrence

Hi to all at PMW Ltd

My car is a 2004 530D E60.

As suggested purchased both size of swirl flaps as didn’t know the size until taking manifold off. These were deliverd very quickly.

I am not a mechanic but am practicaly minded.

Did the job on Friday 15 July. Took 3.5Hrs. As you stated car runs absolutely fine after modification.

Returned set of flaps not required for refund.

Keep up the good work.

Kind regards

Richard Lawrence ACIOB

July 24, 2011
2:36 am
shaun

purchased plugs from you for my 2003 320d arrived the next day easy to fit with mechanical knowledge, car runs great and peace of mind
thanks for your help and will definately reccomend you

July 25, 2011
9:18 pm
Guido Maas

Great service, arrival in short time to Holland. Including the rubber O-ring. Luci, thanks for handling.
Recommended to other BMW owners…….

July 31, 2011
8:18 am
Anleitung: Drallklappen entfernen beim Omega 2.5 DTI (Y 25 DT) : Seite 2 : Upps, dann war es dort wohl zu spät. Wenn das Ventil schadhaft...

[...] bzw. deren Sitze zurück zu kommen, ich habe mal ein wenkg gestöbert und bei den Insulanern eine Seite gefunden, auf der Ersatzstopfen aus Vollaluminium in Form der Lagerböcke für 8 Pfund + Transport [...]

August 11, 2011
12:01 am
Antonio

Hello. I have a BMW E60 530d December 2005, 231 hp, engine M57N2, NR71 production code. Affected by the problem of swirls flaps this engine?. Last 7 digits are CR03517 motor. Thank you.

Hi Antonio,

Your vehicle will certainly have swirl flaps fitted. We would advise removing and fitting our blanking plates.

Best Regards
PMW Ltd

August 14, 2011
8:08 pm
Lynda

Hi there

I’ve just bought a 2005 320D convertible with 65k miles and checking through forums for tips I’m quite concerned about this swirl flap issue.

Would my car be one that needs the flaps removing?

Thanks

Hi Lynda,
Your vehicle would need the flaps removing to be sure that you don’t suffer a failure.

Please call the office to discuss the vehicle’s requirements.
01245 496739

Best Regards
PMW Ltd

August 26, 2011
5:50 pm
P Roberts

Hi
just recieved a set of your blanking plugs but was wondering what to do with the vacumn unit and hoses, and the two electrical connections do i discard all these?
thanks Pete.

Hi Pete,

Thanks for your enquiry.

The vacuum hose that runs from the main vacuum supply rail to swirl flap soleniod valve is simply blanked off with one of the T20 torx screws that holds the vacuum cell in place (that is also not required).
The electrical connections are retained and simply plugged back where they came from in order to avoid fault codes being generated.

Hope this helps.

Best Regards
PMW Ltd

August 30, 2011
7:30 pm
Birgitta

Hi !!!
I have 2003 X5 3,0 218Hp and car´s serialnumber is WBAFB71050LV49314. I have heard, that X5`s don´t have that problem, but I wanna be sure???

Hi Birgitta,

Typically the X5 does not have swirl flaps fitted.
However, I would most strongly recommend getting the vehicle checked by a third party to make 100% sure that this is the case.

Best Regards
PMW Ltd

September 3, 2011
10:52 am
rashid badat

i have a 2004 x3 with a m47 engine have no pullling. cant go over 120kms. put it through diagnostics and got thi faults
1. charge air pressure sensor
2. swirl flaps.
will blanking of the flap sort the problem

Hi Rashid,

Thanks for your enquiry……..

I think we both know the answer to this question!

No it would not.

Your vehicle has an underlying fault that would need fixing prior to any swirl flap modification. The fault codes you make mention of could be caused by several issues.
Please take to a competant garage to get diagnosed and fixed both accurately and cost-effectively.

Best Regards
PMW Ltd

September 4, 2011
8:31 pm
Rick

I have a 535d M Sport 56 plate, I’m assuming these are going need replacing with blanking plates..?

Currently my car doesn’t blow out smoke on acceleration, once the blanking plates are on will I start to see progression of smoke..?

Kind regards

RIck

Hi Rick,

Thanks for your enquiry……..
We would strongly recommend swapping out your swirl flaps for our blanking plates.

As you can see from the numerous replies on here; removal etc will not cause any detrimental side effects.

Impossible to advise you 100% which type of flap is fitted. Best to either take a look or buy both sets and simply return the un-used set for a refund.

Best Regards
PMW Ltd

September 5, 2011
1:21 pm
mo

Hi there

I have a 520d M sport on a 2007 reg, am I affected by this problem.

If so how much is the job going to cost me to get it fixed.

September 12, 2011
3:55 pm
Martin

Hi,

I have BMW 530d E60 2003 218PS … I would like to buy yours Swirl Flaps and more generally 6 pieces of “Swirl Flap 2001-2004 22mm” … Is this a good choice? … because I’m not sure.

I’m form Poland … Can you send it to Poland?

Best Regards, Martin

September 19, 2011
5:09 pm
Brian

would swirl flap failure cause intermittent oil burning and a oil cloud intermittently?

September 20, 2011
4:49 pm
james wakenshaw

hi i have a bmw e46 04 m sport
i see that i need my swirl flaps removed
could you please tell me what size i will need to purchase

October 2, 2011
12:16 am
Chris

Hi just to let you know i have a 2008 330d e92 made in jan 08 and was suprised to see it had swirl flap fitted i have now fitted the blanks and it runs fine better safe than sorry not sure when bmw stopped fitting flaps must be early 08 models hope this makes more people check there later models for swirl flaps.

Hi Chris,

Good spot on your car……… Wish more customers were as ’savvy’.
Great advice for other newer BMW owners.

Best Regards
PMW Ltd

October 3, 2011
11:18 pm
jacky

Bonjour
je souhaiterais mettre ces bouchons sur ma 330 d de mai 2000 numero de serie. mbm7812cv779 .je ne connais pas le diametre a commander en sachant que mon admission na pas été changée
*Merci de me repondre

Hi Jacky,

Your vehicle may have swirl flaps fitted? If so, they will be the 22mm size.
Hope this helps?

Best Regards
PMW Ltd

October 5, 2011
12:32 am
jimmy brock

would a 335d 56 have swirl flaps

thanks

Jim

Hi Jim,

Your vehicle will almost certainly have swirl flaps fitted.
Please contact the office to discuss/place an order/book an appointment.

Best Regards
PMW Ltd

October 11, 2011
10:34 am
Kevin

Hello PMW
I’m worried that I might have the ‘Swirl Flap’ problem.
2007 (57) 320d SE Coupe.
Could you please advise if this model is affected.

Hi Kevin,

Your 2007 320d will almost certainly have the 32mm size swirl flaps fitted. Although this is the modified type, we have heard from numerous customers accross the country who’s vehicles have experienced a failure. We would recommend replacement with our blanking plates.
Please contact the office to place an order or book in to have the modification carried out.

Best Regards
PMW Ltd

October 11, 2011
9:49 pm
Lefter

Hi PMW,
I have a 525tds, 1998. What about this model, does it have swirl flaps? If yes, how many and do they need to be replaced?
Thanks

Hi,

Early (pre 2000) models generally do not have swirl flaps fitted. Your 525TDS (1998) has the earlier M51 engine fitted and certainly does not have swirl flaps.

Best Regards
PMW Ltd

October 16, 2011
10:32 am
Jean Fina

Hi,
I just bought an e46 320d french (build in 08/2004 according to realoem).
Do you think it is at risk ?

What’s the correct size of the blanking plate for my car ? 22mm? 32mm ?
Thanks !

Hi Jean,

Your vehicle would be at risk…….. It will more than likely have the smaller 22mm type swirl flaps fitted. Please check before ordering.

Best Regards
PMW Ltd

October 20, 2011
7:17 pm
peter

Hi,
I have a 2008 BMW 520d Msport.
Should I be concerned regarding the swirl flaps
Thank you

Hi Peter,

Earlier 2008 models can have swirl flaps fitted. Please either check the underside of your inlet manifold for an actuator/rod or get a competent third party to do this on your behalf.
If they are fitted, they will be of the 32mm type. I would recommend replacing these.

Best Regards
PMW Ltd

October 21, 2011
8:58 pm
kevin livick

Hi i a bmw 320d e90 with the N47 engine fitted. the car was first registered 26/3 2008. could you please tell if it has swirl flaps fitted. could you also tell me if there is any way i can check if it has then without removing the inlet manifold.

Thank you kevin

Hi Kevin,

The earlier 2008 models can have swirl flaps fitted.
Please check the underside of your inlet manifold to make sure it does not have either a vacuum actuator and rod fitted? If it does, you will need to remove the swirl flaps.

Hope this helps?

Best Regards
PMW Ltd

October 22, 2011
7:23 am
Ray

Hi ,im buying a 320d sport 2004 model late manufacture of 25/11/04, please can you advise if I need to remove the swirl,flaps and replace with the blanking plates.
Some reviews read the issue was resolved by this date..?.
Thanks
Ray

Hi Ray,

Thanks for your enquiry.
the vehicle you refer to will almost certainly have the 22mm size swirl flaps fitted? I would strongly recommend replacing with blanking plates (irrespective of size 22/32mm).

Best Regards
PMW Ltd

October 31, 2011
7:59 pm
andrew scott

i have a 56 reg bmw x3 2.0 td and have a problem with an engine misfire below 2000 rpm and at times the car will not rev under load with an intermitant fault code stating an air flow fault. i have changed the air flow but without sucess and was wondering if the swirl flaps could cause this problem on my car.

Hi Andrew,

The fault could be many different things…… Unlikely to be swirl flaps though (IMO).
I would suggest taking the vehicle in to a professional garage (specialist prefferably) to get it diagnosed competently so as you avoid costly component replacement that is not required.
Please give us a call to book it in if we are local to you?

Best Regards
PMW Ltd

November 1, 2011
2:06 pm
wim

Hi,

I’m the owner of a BMW 325d E91 05/2007 (3.0-liter engine) with automatic gearbox. I’m wondering if my car could be damaged by the problem of broken swirl flaps. If so, is there a kit available to ship to The Netherlands.
Thanks for your answer.

Wim

Hi Wim,

We have seen vehicles produced right up to 2008 with swirl flaps fitted. Please check the underside of your inlet manifold for an actuator or linkage/rod.
We can ship to the Netherlands should you require a kit.

Best Regards
PMW Ltd

November 2, 2011
9:26 pm
Fernando Barra

Hi,
I have a X5 3.OD 2003 (Non-TU)..
BMW dealer states that only “TU” (Technical update) versions have the flaps!
Would my car have the swirl flaps.
Thanks

Hi Fernando,

Thanks for your enquiry.
The X5’s are generally not affected. I would strongly advise checking the underside of your inlet manifold to make sure there is no actuator or rod for the swirl flaps fitted.

Best Regards
PMW Ltd

November 3, 2011
5:53 pm
jamie

hey i have 320D 01 model..its the older 136bhp model with the rotory pump…is this model affected by this swirl issue too??
thank you

Hi Jamie,

The earlier 136Bhp rotary pump powered vehicles are not affected (to my knowlege).

Thanks for your enquiry.

Regards
PMW Ltd

November 14, 2011
12:17 am
mitelmann

Hello,

I just placed an order for a set but perhpas too quickly as my car is a X5 E 53 which has the 183HP engine (produced in late 2001)

It seems that this engine has not these flaps.

thanks
Pierre Mitelmann

November 17, 2011
4:09 pm
Daniel

Hi there,
Have just bought a 2001 330d Touring. Have been told on the bimmerforums that it DOES NOT have swirl flaps .. Just wanted to double check this is correct.
Thank you!

November 21, 2011
10:12 pm
Les Staines

Hi
I have an 2006 E92 330d. Has this vehicle got swirl flaps fitted & if so 1. How much will it cost to have converted .
2. Will it affect performance or fuel economy etc .
3. Will it affect Manufacturers warranty .

Regards
Les

Hi Les,

Many thanks for your enquiry.

If your vehicle is still covered by manufacturers warranty, I would suggest you leave it alone until such point that the warranty has elapsed. Any failure during the warranty period should be covered by BMW? (although they don’t acknowlege there is a fault with swirl flaps!!)

Importantly, you may wish to check that the ‘crank case’ breather has been changed recently??

BTW: It will have swirl flaps fitted and ‘no’ there are no associated side effects (assuming your vehicle is in perfect running order?).

Regards
PMW

November 23, 2011
8:51 pm
Jay Liptrot

Hi,

I have a 2004 E61 330D touring.
Only had it 3 weeks and a bit nervous now I have read the problems with swirl flaps.
I have found your site after doing some research on the interweb .
Because, I have had my car in a BMW dealer garage today for a repair on the central locking,
They also advised me on collection that there was an oil leak from the inlet manifold swirl flaps.
Cost £635.07 plus vat
Said it was not too urgent, but could do with doing soonish (Think they said that as I was looking pissed off)
Anyway, does my 2004 car need blanking plates? If so what size, and do you know if this would also fix the leaking problem?

Many thanks

Jay……..

Hi Jay,

Many thanks for your enquiry…..

If the swirl flap seals are leaking (spigot or body) the blanking plates will rectify this once fitted. I would also suggest replacing the inlet manifold gaskets just to be sure, while the manifold is removed.
I can tell you that carrying out the modification would be significantly cheaper than a replacement inlet manifold!

Hope this helps??

Best Regards
PMW

November 27, 2011
8:22 pm
andy

hi i have a e90 320d 163bhp

will i need these blanks and what size?? its a 2007 57 plate

Hi Andy,

You will need blanking plates….. They could be either size?? Please order both sets and simply return the un-used set for a refund.

Best Regards
PMW

November 28, 2011
9:36 am
serge

Hello,

I have a 525da e61 with dpf from 2005 on which the air collector seems to have been changed later .
I have new flaps made of orange plastic without joint.
The diameter of the hole seems to be around 35 mm and the distance between screws is about 45 mm .

Does it correspond to the 32 mm plates ?
Are the joints included ?

Hi Serge,

Many thanks for your enquiry.
Your vehicle will require the 32mm blanking plates.
The ‘o’ ring seals are included with the blanking plates.

Best Regards
PMW

December 1, 2011
10:07 am
Motorraum Motorschaden wegen Drallklappe!!! - Seite 23

[...] habe nur die hier gekannt:  Essex`s Leading BMW and Mercedes Specialist | PMW Ltd und die sind [...]

December 4, 2011
1:05 pm
james

Hi

I have a 320D Se 56 plate. When you put the key in the ignition and push the stop/start button nothing happens first time, then after a couple of seconds some symbols appear in amber and disappear apart from one which is the engine symbol and then pressing the button again the engine starts and the symbol disappears, is this normal, because it was not happening before it was starting on pushing the button first time. I have had this vehicle about 3 weeks, it has start happening in the last week.

Hi James,
Many thanks for your enquiry.
There are numerous faults that could cause this scenario……. It most certainly does not sound ‘normal’ to me. The car behaved perfectly for the first two weeks of ownership and now does not; suggests a problem has occurred?

The only professional way forward would be to place your vehicle on our BMW diagnostic equipment to determine what fault codes (if any) are present and work through a diagnostic test plan to prove the nature of fault.

Please give us a call to book it in at your convenience.

Best Regards
PMW

December 7, 2011
12:43 pm
Nash

Hi .I’m from South Africa i just bought a 2004 320d and it goes very well, what will be the cost of me getting the modified swirl flaps sent to me in SA , do you knw what size flaps i will require.

December 8, 2011
2:32 pm
Brian

Good day,
I placed an order online, paid via paypal on 29 November 2011 for 4 x 22mm plates. I would like to know more or less by when should I be receiving them. I am in South Africa.

Thanks

December 13, 2011
7:35 am
Brian

Good day,
I placed an order online, paid via paypal on 29 November 2011 for 4 x 22mm plates. I would like to know more or less by when should I be receiving them. I am in South Africa.

Thanks

December 16, 2011
9:55 am
abd

bjr je voudrais les bouchons pour suprimer clapet d admission bmw e 60 le prix ca coute combien et comment faire pour le paiement merci

December 16, 2011
9:55 am
abd

bjr je voudrais les bouchons pour suprimer clapet d admission bmw e 60 le prix ca coute combien et comment faire pour le paiement merci

December 17, 2011
6:48 pm
Peter

Hi,

I have a 2006 2.0d X3 150hp. The check engine light was on and BMW diagnosis was “possible” blocked intake ports. Could this be swirl flaps?

Peter
Woking

December 21, 2011
11:19 am
Yatin

Hi there!
I have a 2007 530d se E60 and have been told after a service yesterday (by a independent BMW specialist) that the swirl flaps are leaking pretty bad and need to be replaced with the breathers and blanks asap.
I was wondering if this is needed on the post 2004 BMWs after BMW brought in the newer design flaps?
Many thanks,
Yatin

December 25, 2011
3:10 am
Igor

Hello.
I have a 320d E-46 touring (02/2005), engine - M47N . will i need these blanks and what size?

thanks

December 30, 2011
9:39 pm
Robbie MacMurchie

Hello

I have just bought a 2002 E39 BMW 530d M Sport. I collect this car Jan 23rd 2012.

Are you able to tell me if this model has swirl flaps. and what size of blanking plates i would require.

I have already experienced the total failure of my E60 530d engine due to broken swirl flaps last month. Car was sold as scrap. I am very keen to make sure i’m not a victim to BMWs death curse again.

Thanks Robbie

January 5, 2012
1:13 pm
d. sanghera

hi i have a e60 530d 2004
would be able to advise me as to what size i would require and how many i would require thanks for your help regarding this matter.

January 9, 2012
3:12 pm
Zak

Hi,

I have a 320 Cd Sport Coupe on an ‘04 reg. Are you able to tell me which size I require? Have just bought the car and want to drive stress-free!

Thanks,

Zak

January 11, 2012
10:53 pm
alex

my idle is low on my bmw 5 series e60 petrol 2001 do i need swirl flaps replaced or do you have any ideas to solve the problem

January 16, 2012
2:23 am
jerome

hello ( i’m french sorry for the language.)

I have a bmw serie 3 320td (150cv) 08/2003

i can buy the Swirl Flaps 22mm for this model ??

four Swirl Flaps?

thank

and happy new year!!!!!!

January 18, 2012
11:41 pm
NIKO

Hello,

i have a bmw e65 730d facelift from 2005 …which ones do i have to buy? 33mm or 22mm?

thanks

January 25, 2012
9:46 pm
James Nickless

Hiya,

I have a 2002 BMW 330d MSport Saloon with 253k miles on it…soon to be 254k miles. Not sure if the swirl flaps have been done, but would rather not run the risk if they haven’t so would be grateful if you could give me some idea of which would be applicable for my car, cost and then an idea of time needed to fit,

thanks,

James

January 26, 2012
11:14 pm
Jason

Hi.
I have a 2008 (october 08) BMW 320d Touring.
Do I have any of these swirl flaps?

Thanks for any reply. :-)

January 26, 2012
11:16 pm
Jason

Forgot to say it was the 2008 se facelift.

Thanks again

January 31, 2012
6:41 pm
Karl Stephens

Just purchasing BMW 320d SE
Reg YN03WNM

I am told by current owner is a German import same year of manufacture - 2003.

VIN WDAAS72070FY58810

Do I need swirl flap blanking plates?

07967 800064

February 8, 2012
11:32 pm
2005 E60 530d - De-flapping?

[...] flapped. The specialist where I had it done reckons it was a must do. Here’s a link that may help Essex`s Leading BMW and Mercedes Specialist | PMW Ltd [...]

February 25, 2012
12:02 pm
nigel crickmore

hi pmw ltd
i just bought a 530 diesel yesterday and wondered if you can tell me what size blanking plates i need if at all from the chassis or index number as i want to eliminate this problem before i drive it
thank you
nigel

March 2, 2012
1:46 pm
jordan

j’ai passer commande si vous me les envoier rapidement et sans encombre vous ete mon sauveur!….. thanksssssssssss

March 5, 2012
10:23 am
jordan

m’avez vous envoyer les bouchon? pouvez vous me tenir informer sil vous plait merci d’avance

March 7, 2012
3:10 pm
March 8, 2012
8:18 pm
Motorraum Motorschaden wegen Drallklappe!!! - Seite 27

[...] der  Homepage des klappenanbieters, sind bis 2004 die 22mm und danach 32 mm verbaut. Kann das einer best

March 12, 2012
4:44 pm
Jeremy Turner

I have a BMW 320d year 2002, which has done 1300000 miles. Can you tell me if the flaps need replacing with your blanking plates.
Also I have (i think) is a turdo whistle at 1500 revs standing still, and if you drive the car doing 40 in 3rd take your foot of the gas the whistle noise comes back.

March 14, 2012
2:46 pm
Cristi CRS

Hello, I have an BMW E39 530d Automatic from 2002 and I have this problem with my Intake Mainfold, 1 Swirl Flap is broken and I want to know if I remove them from the Mainfold will this damage in some other way my Engine or it’s even better without them?
Thank You
My car number is: GX58060

March 15, 2012
10:25 am
Rashid ud din

Hi, I have a 530 D, E60 2003 model. Two of the swirl flaps were broken and consequently one piston, 2 valves and the gaskets etc were replaced. I asked the mechanic to remove the swirl flaps with out placing the blanks as I did not know about these. The car lost the power and I had to request putting the flaps again. Today while searching I saw your web site. My son is currently in UK and I have asked him to contact you and buy these blanks. He is expected back on the 3rd of April. should I use the car till then or should I wait to replace the flaps. Please guide. Thanks and regards. Rashid

March 20, 2012
2:30 pm
Cristi CRS

Hello, I have bought from you the product, and I want to know 1 thing, after removing the Swirl Flaps, there it remains A VACUM POMPE ? what should I do with it ?

March 25, 2012
11:11 am
Ein Neuer E38 Fahrer

[...] die Drallklappen entfernen, dann hast Du eventuel l

March 28, 2012
6:52 am
nico

hello i have bought the swirl , and install it , but the light motor in the computeur board is on now , how to turn off it ?thanks

April 3, 2012
12:59 pm
LOLY

BONJOUR,

J’AI COMMANDE CES BOUCHONS HIER ET J’AURAI AIME SAVOIR LES DELAIS DE LIVAISON POUR LA FRANCE.

MERCI POUR VOS REPONSES.

CORDIALEMENT.

April 3, 2012
5:49 pm
Will Davies

I have a 2004 320d which has just had an engine seize at just 60k miles, hose dropped off the bottom of the radiator (for reasons we can’t tell), emptying the coolant pretty much instantly, engine overheated (no warning lights came on whatsoever), and now the engine can’t be cranked. I’m ordering a new (recon) engine so thought I’d have this done at the same time. Which size do I need to order please? Cheers.

April 5, 2012
5:11 pm
guillaume

bonjour j ai un 330cd e46 de mai 2004 pouvez vous me dire la taille des swirl flaps merci.

April 7, 2012
8:58 pm
Stephen

Hi,

Appreciate if I could have some guidance if I have the modified swirl flaps installed. My vehicle is a BMW e91 320d 10/05 build with a M47N2 engine.

Regards, Stephen

April 14, 2012
10:50 pm
Alex

Hi PMW,

I was unaware of this issue until today and am now quite concerned.

I have a 335D on a 56 plate. I presume from other inquiries on this site that my car could potentially be affected by this problem, is this correct?

Do you supply full fitting instructions with the plates? I believe I am competent enough to fit them and have the tools.

If I need them I will contact you to order both sets and return the unneeded ones as I don’t have time to take it apart beforehand to check the ones I require. Do you provide a full refund for the ones I send back?

How heavy are they from a postage point of view?

Thanks
Alex

April 19, 2012
12:04 pm
EMMANUEL AINARD

Bonjour,

J’ai récement commandé par l’intermédiaire de votre société des swirls flaps pour remplacé les volets cassés et passés dans le moteur d’une bmw 320 cd 150ch. La voiture à été réparée par un garagiste agréé BOSCH Car Service (4 pistons, culasse neuve, etc…).
Ma question : la voiture ne tire plus comme avant 30 à 40 chevaux de moins en ressenti.
Y’a t’il des réglages, programmations particulières à faire après l’installation de ces bouchons aluminium ?

Merci

Salut,
Il n’ya pas de paramètres qui peuvent ou doivent être ajustés après les plaques d’obturation sont équipés.
Le véhicule sera exécuter et effectuer comme assumant la réparation normale a été effectuée selon les normes BMW?

Hope this helps?

Cordialement
PMW

April 30, 2012
4:48 pm
John mitchell

Hello

I have an 02 3.0 E39 530 Diesel touring BMW

Could you tell whether my engine has the suspect swirl flaps?
The reg is PJ52 GMV

Hi John,
Your vehicle more than likely has the swirl flaps fitted.
Please drop us a line on the office number for further advice or take a look under the inlet manifold for the linkage rod.

Best Regards
PMW

May 1, 2012
4:12 pm
Peter Slack

I have a 535D MSport on a November 54 plate. Which size blanking plates will I need to replace the swirl flaps?

Hi Peter,

Your vehicle will more thank likey have the larger 32mm size fitted. However, it could have the smaller 22mm?? I would advise checking the inlet manifold before ordering, or place an order for both sizes and simply return us the un-used set for a refund.

Hope this helps?

Regards
PMW

May 2, 2012
8:40 am
Steve Lawes

Hi,

I have a 2009 520d SE (E61 177bhp).
Is this at risk from the swirl flaps issue?

Thanks
Steve

Hi Steve,

Your vehicle should have the revised N47 engine fitted?? Although it has the revised inlet manifold, we have heard of numerous faults relating to several components on the engine, one of which is the inlet manifold. I must stress that we have not seen this first hand.

Please give us a call to discuss if you wish?

Best Regards
PMW

May 5, 2012
7:12 pm
Roman

Hi,
I have a bmw E60 520d 2005 and I can’t find a definitive answer wheter I have those swirl flaps or not. Can anyone confirm please and if so do i need to replace them with blanking plates? Thanks

Hi Roman,

You will have the swirl flaps fitted.

Please discuss your options with the office.

Best Regards
PMW

June 9, 2012
11:42 am
jonh

Hello,

We would need these parts for a BMW 330cd E46 july 2003 204hps.
n° PJ85505 ( last 7 numbers )
What size must we choose?

Thank you

Hi,
You will more than likely need the smaller 22mm size?
Best to check before ordering where possible though.

Hope this helps?
Best Regards
PMW

June 11, 2012
3:18 pm
Simon Wright

Hi,
I’m looking for a 320cd, around 2004-2006 model. Having seen your article on the swirl flaps, can you tell if there is an issue during a test drive? Any typical noises that I should look out for? or is there a check that can be done during viewing of the vehicle?

Regards
Simon

Hi Simon,
Just sent you an email regarding this matter.

In essence; you cannot tell if a swirl flap is on it’s way out by engine noise.
If a swirl flap has failed it will more than likely cause a miss-fire to one or more cylinders and possible turbo damage?

The only way to be 100% sure would be to remove the inlet manifold and inspect the swirl flaps.

Hope this helps?

Best Regards
PMW

July 17, 2012
1:03 pm
kevin gorman

Swirl flap getting stuck sometimes on q7 causing hard cold start sometimes what would you advise me to do?? 2007 q7 3.0tdi se

December 29, 2012
11:13 am
Richard Naffa

Hello to all the team
great thanks for you’re supplies
i have the blanking plates in since 30,000klm , and everithing runs like a charme.
best regards Richard from France
320td compact E46 (2003)

January 20, 2013
2:13 pm
Phil Brook

Hi,PMW.
I have a bmw 525d e39 (Reg=RA52PZL)
I was unaware of this swirlflap problem until today,
Could you please advise me if i need the blanking plates,if so what size and cost.
I”v had the car 18months with no major problems yet.

Hi Phil,
Your car will have swirl flaps fitted.

As it is a 2002 model, they will be the smaller 22mm size.

Hope this helps.

Best Regards
PMW

February 14, 2013
11:14 am
Vish

Hi PMW

Just wanted to confirm which size blanking plates i will need.

I have a 2005 525D (Reg: V33SHY).

Thanks

Vish

Hi Vish,
Thanks for your enquiry.
Sadly, it is impossible to be sure which size your vehicle has fitted. Could be either on vehicles produced 2004>.
The only way to be sure; remove the inlet manifold and measure the swirl flap body.
Alternatively:
We can supply both sizes and accept the un-used/damaged set back for a refund if returned (at your cost)to us within 28 days of purchase.

Sorry I cannot be more specific.
Best Regards
Peter

March 24, 2013
7:50 pm
jurgen

Hello pmw.

I have a question!
Does my.
Bmw 330xd (05.08.2003) (WBAEX71020JX53268) swirl flaps?
So yes!
I want the swirl flaps from my 2003 bmw 330xd remove.
and replace them for blanking plates
but my car has dsc and hdc.
indicates that problem?

jurgen greetings from the Netherlands

March 27, 2013
7:11 pm
Ashish

I recently bought a 59 Plate BMW 530d SE Business Edition First registered in Nov 2009. It has done about 17000 miles. I was wondering would my car be suffering from the dreaded Swirl Flap issue and I would have to get that replaced.

Regards

Ashish

March 27, 2013
7:12 pm
Ashish

the Registration Numbers is OY59XRJ

April 5, 2013
10:16 am
Bally

Hi PMW

I have an e60 530d m sport auto 2009. Can you tell me if this engine has swirls and what size blanker it would be.

Thanks

April 19, 2013
5:45 pm
brian illidge

hi pmw

i have a bmw 535d sport bk05 gvd would this require blanking plates.
if so which size will i require

many thanks
brian

May 1, 2013
5:22 pm
Andrew Clark

Hi just wanted to leave some feedback to say thanks for dealing with my request for swirl flap blanks so quickly. I ordered these at 12pm and they were with me in the Western Isles before 11am the next morning! I needed to ask for some advice when putting everything back together which I was given immediately over the phone. All in all, a fantastic company which offered a customer service level that was second to none!
Thank You!

May 10, 2013
10:46 pm
rehan

hi ,my 2002 525dse auto just had swirl flaps injected for campariosion ur pic no 11 and 12 …..bangining my head to different different garages and all comming up with thousands of pounds of cost ,,,,,,,,,any solution and recommedations like just the head job or the piston which got impression on it.please advise.

May 23, 2013
2:47 am
Tim

Hi i have a BMW E60 530D m sport 2006, do i need to remove swirl flaps??

Hi Tim,
Thanks for your enquiry.
We WOULD strongly recommend it.
Best Regards
PMW